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Wood Panel Processing Machines

Panel Processing Machines

  • Beam Saw - J-320-MB CNC Routers - J_1224 CNC Routers - J-1325 CNC Routers - J-1535 Automaic Copy Shaper Ocsillation Mortiser
  • Cold Press - J-50-T Dust Controllers Auto Edge Banders Curvilinear Edge Banders Semi Auto Edge Banders Four Side Moulders - J-4616
  • Four Side Moulders - J-4623U Glu Spreader - 1300-GS Highspeed Routers - J-902-&-903 Hot Press - J-100-T1 Hot Press - J-100-T3 Multi Boring - J-21DH
  • Multi Boring - J-21SH Multi Boring - J-21TH Multi Boring - J-321maggi Multi Boring - J-2700.in Panel Saw - J-1600_MB Panel Saw - J-3200.in
  • Panel Saw - J-3200-MB Postform - J-2400.in Spindle Molder - J-3400.in Tenoners - J-16-M Tenoners - J-941 Trimmers - J-3003.in
  • Trimmers - J-3004 Vacuum Mambrane Press - J-1100
Auto Copy Shaper

Automaic Copy Shaper

Automaic Copy Shaper

Continuous multi-station working. High production capacity ...

Machine available in various sizes & configurations, with cutting diameter from 10" to 72" and with single cutter head & double cutter head.

Precision & Flexibility with advanced design capabilities to meet the most demanding craftsmen!

Technical specifications available on request

Automaic Copy Shapers
Wood Beam Saw

Beam Saw

Beam Saw

Model: Beam Saw J-320 MB

Higher production out-put with excellent cutting of multiple panels, made easy and cost effective.

Advanced Saw Carriage : The saw carriage feed is driven by rugged wire. Fitted with a shock absorbing cylinder to prevent bumping while it travels to the left side. The scoring blade may be laterally adjusted for a burr free cut or vertically adjusted for proper depth of cut and to compensate for blade wear.
Scoring Sawblade Adjustment : The scoring sawblade can be adjusted vertically for depth of cut control. Once wear occured, adjust its position for compensation. The scoring sawblade also can be adjusted laterally for alignment to main sawblade.

Precise Saw Stroke Control by Optical Fiber Sensor : The machine employs an advanced, high performance, optical fiber sensor. Its highly sensitive performance ensures extremely accurate saw stroke control.

Features :
1 - Advanced saw carriage with high feed rate driven by rugged wire and guided on hard guide rods that ensures high cutting accuracy.
2 - Precision saw stroke control by sensor.
3 - A uniform holding pneumatic clamping beam ensuring synchronized cylinder actuation at both ends.
4 - Adequate safety systems to avoid accidents due to unwanted travel of saw carriage.
5 - Piano type dust guard which prevents saw dust for being sprayed out during cutting operation of machine.
6 - Warning lamp to indicate over load on motors during cutting operation.
7 - Easy accessible PLC system control panel

Sr.No   Unit J-320 MB (manual)
Capacity
1 Maximum length of cut mm 3250
2 Maximum depth of cut mm 80
Main Saw Unit
3 Maximum blade diameter mm 355
4 Arbor diameter mm 40
5 RPM of main saw blade rpm 4800
Scoring Saw Unit
6 Maximum blade diameter mm 160
7 Arbor diameter mm 25.4
8 RPM of scoring saw blade rpm 6500
Saw Carriage
9 Feed forward speed m/min 12 / 16 / 21 / 26
10 Retract speed m/min 24 / 32 / 42 / 52
Motors
11 Main saw unit, motor hp 13
12 Scoring saw motor hp included in above
13 Saw carriage, motor hp 3
Other Specifications
14 Table height from floor mm 820
15 Working air pressure kg/cm2 5 to 6
16 Dust extraction port diameter mm 100
17 Machine dimensions (LxBxH) mm 5842x3353x1829
18 Approx net weight kg 2400
Beam Saw
Jai CNC Routers

CNC Routers

CNC Routers

Models: CNC Routers J-1218 | J-1224 | J-1325 | J-1535 | J-2030

Make your industry High-tech, at an affordable cost

Precision Vacuum Table (optional) : For vacuumed fixing and sure clamping of the workpiece, to ensure steadiness during the entire routing operations. Digital signal processing for Control System.

Features :
Taiwan linear rail with high precision
German ball screw with high accuracy
Cast steel structure makes our routers more stable
Auto lubrication makes maintenance much easier.

Sr.# Unit J-1218 J-1224
1 X-Y-Z axis working area mm 1200 x 1800 x 120 1220 x 2440 x 120
2 Resolutions mm 0.025 0.025
3 X-Y movement   Rack & pinion, gear drive/Taiwan Rack & pinion, gear drive/Taiwan
4 Z Movement   Ball screw drive Germany Ball screw drive Germany
5 Maximum speed mm/min 35000 35000
6 Maximum cutting speed mm/min 25000 25000
7 Spindle   4 Hp, Water cooling, 24000rpm 4 Hp, Water cooling, 24000rpm
8 Drive motors   Stepper Stepper
9 Working voltage   AC 380V / 50Hz,3Ø AC 380V / 50Hz,3Ø
10 Command code   G code G code
11 Computer   USB 2.0 USB 2.0
12 Collet type & size mm ER20 (12.7,6,3.175) ER20 (12.7,6,3.175)
13 Software   Type-3 Type-3
14 Controls   Digital signal processor Digital signal processor
15 Oil lubrication system   Standard Standard
16 Vacuum table   Optional Optional
17 Machine size mm 1750 x 2760 1750 x 2760
18 Packing dimensions mm 2560 x 1860 x 1720 3160 x 1860 x 1720
19 Approx. weight kg 900 1050
CNC Router
Cold Wood Press

Cold Press

Cold Press

Models: Cold Press J-50 T | J-80 T

Panel board strength & durability, as never seen before!

Compression holding timer, Pressure settings with indicator. Rigid construction, platen designed to take heavy compression loads.

Application :
Machine suitable for pressing various types of laminations on composite wood, cork board, fiber board. Honeycomb board.
Having various applications for furniture & boards lamination Industries.

Features :
Manual & semi-automatic controls.
Emergency stop switches.
Motor overload relay.

Sr.No   Unit J-50 T J-80 T
1 Maximum load on work table Ton 50 80
2 Platen size mm 2500 x 1250 2500 x 1300
3 Maximum platen opening mm 1000 1300
4 Number of hydraulic cylinder No. 2 2
5 Size of hydraulic cylinder mm 125 Ø 160 Ø
6 Installed power kw 4 5.5
7 Machine dimension (LxBxH) mm 3000 x 1250 x 3050 3150 x 1300 x 3500
8 Approx.net weight kg 2850 3500
Jai Cold Press
Jai Dust Controllers

Dust Controllers

Dust Controllers

Models:
Dust Controller DC-31 | DC-42 | DC-21 | DC-32 | DC-52 | DC-74 | DC-104

It makes your Men & Machine work better and longer by keeping them healthy!

Application :
Dust Collectors are used along with wood working and other machineries as a catcher of saw dust, chips, shavings & granular materials from the operating area. The unit is fitted with dynamically balanced steel impellers, which is housed in a profiled housing to give high volume and efficient suction capacity. Thus preventing saw dust entering into working parts of the machines; hence protecting the moving parts from premature wear & tear and also giving clean working conditions.

The dust is sucked in the pump and is collected in a filter bag having about 30 micron rating which is supplied as a standard accessory. The drive is through a 3-Ø induction motor. The base frame is mounted on swivel wheels for easy portability of the unit. Various sizes of the dust collectors are available depending upon the number of machines and amount of saw dust to be evacuated.

Features :
Statically balanced high speed impellers gives vibration free efficient spindles
Available in different size, depending on suction capacity
Available in 1 bag, 2 bags & 4 bags configuration
Mounted on base frame with wheels for easy portability

Sr.# One Bag Models Unit DC-21 DC-31
1 Material of bag - Fabric filter Fabric filter
2 Micron rating of bag - 30 30
3 No. of bags for air venting nos. 1 1
4 No. of bags for dust collection nos. 1 1
5 Air suction capacity m³/hour 2000 2500
6 Max. static pressure mm H²O 250 300
7 Intake opening dia. 100mm x 2 100mm x 2
8 Motor - 3 Ø hp 2 3
9 Approx. net weight kg. 60 52
Sr.# Two Bag Models Unit DC-32 DC-42 DC-52
1 Material of bag - Fabric filter Fabric filter Fabric filter
2 Micron rating of bag - 30 30 30
3 No. of bags for air venting nos. 2 2 2
4 No. of bags for dust collection nos. 2 2 2
5 Air suction capacity m³/hour 3000 4000 5000
6 Max. static pressure mm H²O 400 450 475
7 Intake opening dia. 100mm x 3 100mm x 3 100mm x 3
8 Motor - 3 Ø hp 3 4 5
9 Approx. net weight kg. 92 65 105
Sr.# Four Bag Models Unit DC-74 DC-104
1 Material of bag - Fabric filter Fabric filter
2 Micron rating of bag - 30 30
3 No. of bags for air venting nos. 4 4
4 No. of bags for dust collection nos. 4 4
5 Air suction capacity m³/hour 7500 11000
6 Max. static pressure mm H²O 500 550
7 Intake opening dia. 100mm x 5 100mm x 5
8 Motor - 3 Ø hp 7.5 10
9 Approx. net weight kg. 171 184
Modula Dust Controller
Jai Edge Banders

Edge Banders

Edge Banders

Models:
Curvilinear Edge Bander J-3000.in
Semi Auto Edge Banders J-4003 / 4004
Auto Edge Bander J-5000.in

Automizing crucial functions to increase precision and production

Curvilinear Edge Bander : This is an extremely flexible machine for application of PVC/ABS or Veneer on straight or shaped panels. The thickness of banding material can be from 0.5mm to 3mm and the machine is designed to accomodate a panel of 10-60 mm in thickness. The Edge Banding is a semi-automatic machine, wherein the predefined length of PVC/ABS to be glued to the laminate can be set for repetitive workpiece and the digital temp. controler and the speed regulator maintains the gluing temperature and feed rate of tap respectively to have an effective banding of PVC/ABS to the workpiece.

The machine has a specially designed hylum surface working table for heat insulation and side roller support at both ends, which helps in easy movement and feeding of workpiece on the table. The machine guarantees perfect glueing at all times and is versatile and suitable to be used by small and large manufacturers.

Semi Auto Edge Banders : With auto feeding & gluing of banding coil of up to 3 mm. A versatile m/c, it can handle melamine, veneer & PVC coils. Very user friendly controls

Auto Edge Banders : J-5000.in from 'Pride of India' range, is the most succesfull india made Euro-quality m/c. Most comprehensive workability and proven performance records. Best buy today.

Sr.#   Unit J-5000.in (auto)
1 Work piece thickness range mm 8 - 60
2 Min. work piece width / length mm 80 / 140
3 Edge banding thickness for PVC & ABS in coil form mm 0.4 - 3
4 Thickness of wooden strips mm up to 10
5 Dual feed speed
- For PVC Coil
- For Wooden Strip

m/min.
m/min.

11
6
6 Glue Pot Unit
- absorbed power
- glue granules capacity
- working temperature

hp
Kg
º C

1.5
1.5
180 - 200º
7 End cutting unit
- motor power
- speed of cutters
- blades tilting

nos/ hp
rpm
deg

2 x 1
12000
0-15º
8 Edge Trimming Unit
- motor power
- speed of cutters

nos/ hp
rpm

2 x 1
12000
9 Buffing unit
- motor power
- speed of wheel

nos/ hp
rpm

2 x 0.5
1400
10 Air Pressure Kg /cm² 5 - 7
11 Dust extraction port diameter mm 100
12 Machine Dimension( L x B x H ) mm 4430 x 1370 x 2000
13 Approx.net weight kg 1650
Wood Edge Bander
Jai Four Side Moulders

Four Side Moulders

Four Side Moulders

Models:
J-4423 | J-4423 U | J-4523 | J-4523 U | J-4623 | J-4623 U | J-4416 | J-4516 | J-4616

A Machine that can give width, thickness & shape in one pass thus enhancing productivity and making it cost effective

Feed rolers are driven through gearboxes with power tranmission by shaft to give smooth feed of components. Fully adjustable spring loaded pad pressure assembly has been designed to ensure good stable control of the workpiece for improved quality finish. 360° Profiling to universal spindle. Adopting electric adjustment to rise and fall for easy to control.

Features :
* For making wooden floor, door frames, photo frames, wooden linings etc.
* Available in different configurations i.e. 4/5/6/7 depending upon application.
* Separate motor for each spindle to ensure efficient power transmission.
* All main spindle adjustments are done from outside the enclosure.
* Digital read out of spindle positions.
* Adjustable feed speed.
* Hard chrome plated work table for durability.
* Bottom driven bed rollers for increased feeding performance.
* Pneumatically operated top feed rollers for better feeding of stock.
* Safety enclosure to reduce noise level and operator safety.
* Centralized control & display system with adequate safety.

  Unit J-4423 J-4423U J-4523 J-4523U J-4623 J-4623U
Capacity 4
spindle
4+1
spindle
5
spindle
5+1
spindle
6
spindle
6+1
spindle
Working width mm 20 - 230 20 - 230 20 - 230 20 - 230 20 - 230 20 - 230
Working thickness mm 8 - 160 8 - 160 8 - 160 8 - 160 8 - 160 8 - 160
Minimum working length mm 180 180 180 180 180 180
Infeed table length mm 2000 2000 2000 2000 2350 2350
Infeed table & fence
adjustment
mm 10 10 10 10 10 10
Feed speed with inverter m/min. 6 - 30 6 - 30 6 - 30 6 - 30 6 - 30 6 - 30
Motor
First bottom spindle hp 7.5 7.5 7.5 7.5 7.5 7.5
Right spindle hp 7.5 7.5 7.5 7.5 7.5 7.5
Left spindle hp 7.5 7.5 7.5 7.5 7.5 7.5
First top spindle hp 10 10 10 10 10 10
Second top spindle hp N.A. N.A. N.A. N.A. 7.5 7.5
Second bottom spindle hp N.A. N.A. 10 10 10 10
Universal spindle hp N.A. 10 N.A. 10 N.A. 10
Feed drive motor hp 4 4 4 5.5 5.5 7.5
Elevation motor power of universal spindle hp N.A. 0.25 N.A. 0.25 N.A. 0.25
Feed beam rise & fall hp 1.5 1.5 1.5 1.5 1.5 1.5
Total Power hp 38 48.25 48 59.75 57 69.25
Cutting circles
First bottom spindle mm 108 - 145 108 -
145
108 - 145 108 -
145
108 - 145 108 - 145
Right spindle mm 108 -
200
108 -
200
108 -
200
108 -
200
108 -
200
108 -
200
Left spindle mm 108 -
200
108 -
200
108 -
200
108 -
200
108 -
200
108 -
200
First top spindle mm 108 -
200
108 -
200
108 -
200
108 -
200
108 -
200
108 -
200
Second top spindle mm N.A. N.A. N.A. N.A. 108 -
200
108 -
200
Second bottom spindle mm N.A. N.A. 108 -
200
108 -
200
108 -
200
108 -
200
Universal cutter mm N.A. 108 -
180
N.A. 108 -
180
N.A. 108 -
180
Max.OD for installing saw mm N.A. 350
(3500
r/min.)
N.A. 350
(3500
r/min.)
N.A. 350
(3500
r/min.)
Max. length for installing
cutter block
mm N.A. 240 N.A. 240 N.A. 240
Spindles
Axial adjustment to vertical spindle mm 30 30 30 30 30 30
Axial adjustment to horizontal spindle (except 1st bottom spindle) mm 20 20 20 20 20 20
Spindle diameter mm 40 40 40 40 40 40
Rotation angle for universal spindle degree N.A. 360º N.A. 360º N.A. 360º
Spindle speed rpm 6000 6000 6000 6000 6000 6000
Driven bed roller diameter between two top spindles mm 96 96 96 96 96 96
Driven bed roller width
between two top spindles
mm 253 253 253 253 253 253
Other specifications
Max. air pressure on the
infeed rollers
bar 6 6 6 6 6 6
Dust extraction port diameter mm 150 150 150 150 150 150
Machine dimension (LXBXH) mm 3560 x
1660 x
1700
3760x
1730 x
1750
3760x
1730 x
1750
4730x
1890 x
1750
4730x
1890 x
1750
5670 x
1890 x
1750
Approx. net weight kg. 2700 3800 3800 4600 4600 5400
Four Side Wood Moulder
Jai Glu Spreader

Glu Spreader

Glu Spreader

Models: Glu Spreader J-1300 GS

Main rollers has special lined rubber coating for proper grip and spreading of glue all along the width. Simple, effective and easy controls of the machine makes operator's work efficient.

Features :
* Can apply glue on single side or both sides of the panel.
* The thickness of gluing can be adjusted as required
* Adequate glue holding capacity between the rollers
* The rollers can be easily cleaned by cold or warm water

Sr.#   Unit J-1300 GS
1 Max. gluing width mm 1300
2 Max. gluing thickness mm 80
3 Gluing speed r/min 33
4 Installed power kw 2.2
5 Machine dimension (LxBxH) mm 2350 x 900 x 1400
6 Approx. net weight kg. 950
Wood Glu Spreader
Jai Highspeed Routers

Highspeed Routers

Highspeed Routers

Models: High Speed Router J-903 (Pneumatic) | J-902

Making volumes and profits at high speed !

Designed for high speed production routing for getting clean, fast cuts when routing, moulding, making dovetails, grooving, mortising, tenoning & rebatting. Pneumatic control up and down movement of spindles. Spindle drive assembly easily accessible for belt tension & maintenance. Engraving can be done on workpiece by copying the design of master jig.

Features :
* Balanced Spindles
* Pedal control spindle travel
* Brake System for spindle
* High speed bearings
* Large tiltable tables and throat clearance
* Rigid Construction with heavy base resulting in vibration free operation.
* Easily accessible controls

Sr.#   Unit J-903 (Pneumatic)
1 Work table size mm 800 x 600
2 Max. cutting thickness mm 60
3 Lifting travel of work table mm 130
4 Maximum table tilt degree 45º
5 Throat clearance mm 750
6 Spindle rpm r/min. 8000/16000
7 Guide pin diameter mm 6 & 12.7
8 Shank diameter of cutter mm 12
9 Spindle actuation   Pneumatic
10 Compressed air requirement hp/kg/cm2 1.5 / 7.0
11 Installed power kw 2.4 / 3
12 Machine dimension (L x B x H) mm 1500x800x1650
13 Approx.net weight kg 560
Highspeed Wood Router
Jai Hot Press

Hot Press

Hot Press

Models: Hot Press J-100 T1 | J-100 T3

Quickest way to uniform thermal pressing, by design !

Application : Suitable for pressing & laminating on fibre boards, decorative papers, plywood & other lamination sheets. Can be used for Particle / MDF / HDF board.

Features :
* Rigid construction to take care of thermal distortion.
* Platens designed to have uniform temperature distribution system throughout its surface.
* Heavy duty hydraulic cylinders.
* Manual & semi-automatic controls.
* Parallel & smooth operation of platens.
* Pressure controller with indicator.
* Free floating cylinders to take care of alignment.
* Graphical & tabular pressure charts.
* With emergency stop controls.

Sr.#   Unit J-100 T1 (1-Layer) J-100 T3 (3-Layer)
1 Maximum load/pressure rating ton/kg/cm² 100 / 3.1 100 / 3.1
2 Platen size mm 2500 x 1300 x 42 2500 x 1300 x 42
3 Number of layers nos. One Three
4 Qty.of pressing board nos. 2 4
5 Opening between layers mm 300 100
6 Number of hydraulic cylinder nos. 8 8
7 Size of hydraulic cylinder mm 100 Ø 100 Ø
8 Heating power kw 18 - 36 20 - 45
9 Hydraulic pump power kw 5.5 5.5
10 Hot oil delivery pump power kw 2.2 2.2
11 Machine dimension (L x B x H) mm 3600 x 1650 x 2000 3600 x 1650 x 2150
12 Approx.net weight kg. 6500 8500
Hot Wood Press
Jai Multi Boring

Multi Boring

Multi Boring Machine

Models:
J-2700.in | J-21SH (Single Head) | J-21DH (Double Head) | J-21TH (Triple Head) | J-321 (Maggi)

Offering multiple application, flexibility and high-productivity

Cam System : This allows the setting of boring depth adjustments in horizontal & vertical positions for standard drills of following lenghts i.e. 57.5, 70, 77, 85.

Pneumatic clamps for clamping workpiece : Foot actuated 3 pneumatic clamps provided for adequate clamping of the work-piece. Prompt setting of clamps in vertical & horizontal axis. Maximum setting height of the clamps from the table is100 mm.

Alluminium head assembly : The alluminium head houses the mechanism of spindles & the center distance between each spindle is 32 mm. The spindles are cylindrical and have quick change chucks with enough clearance between the head & working table giving accessibility for tool change.

Control panel : A centralized control panel mounted in front cover for easy accessibility & operation. Pneumatic & electric compartment are separate for safety and easy accessibility for repair work, if required. Drill feed speed can be regulated from the control panel.

Adjustable side reference fence : Adjustable reference fences on the table allows setting of the panel for accurate dwelling. Two fences are provided for drilling small and big panels. A large extension fence can also be fitted on one side of the table. Each fence has flip-over stop for support.

  Unit J-2700.in J-21 SH J-21 DH J-21 TH J-321 (Maggi)
Working table size mm 1050 x 500 N.A. N.A. N.A. N.A.
Maximum working thickness mm 60 60 60 60 65
Maximum Size of Work Piece (L x W) mm 1200 x 880 2400 x 640 2400 x 640 1800 x 640 3000 x 850
Number of Spindle Head no. One One Two Three Three
Number of Spindle Head nos. 27 21 21 21 21
Total Spindles nos. 27 21 21x2 = 42 21x3 = 63 21x3 = 63
Center Distance Between Each Spindle mm 32 32 32 32 32
Center Distance Between First & Last Spindle mm 832 640 640 640 640
Minimum Center Distance Between 2 Vertical Heads mm N.A N.A 365 150 150
Maximum Center Distance Between 2 Vertical Heads mm N.A N.A 445 1700 855
Shank diameter of drill mm 10 10 10 10 10
Spindle Rotation Speed r/min. 2800 2800 2800 2800 2800
Maximum Drilling Diameter mm 32 32 32 32 32
Drilling Depth mm 0~63 0~50
(drill length 70mm)
0~50
(drill length 70mm)
0~50
(drill length 70mm)
0~50
(drill length 70mm)
Compressed Air Requirement hp/kg/cm² 1.5 / 5-7 1.5 / 6-8 1.5 / 6-8 2.00 / 6-8 2.00 / 6-8
Electric Motor-3 Phase hp 3.00 2.00 2 nos. each of 2 HP 3 nos. each of 2 HP 3 nos. of each 2 HP
Machine Dimension (LxBxH) mm 1400 x 1130 x 1300 2500 x 1200 x 1200 2500 x 1200 x 1300 2700 x 2600 x 1500 1755 x 1033 x 1315
Approx.Net Weight kg. 450 450 550 1050 800
Multi Boring
Jain Ocsillation Mortiser

Ocsillation Mortiser

Ocsillation Mortiser

Models:
Master Models:

A high grade PLC Mortiser with high performance & higher productivity!

The spindle head is manufactured from aluminum alloy & equipped with steel bearing bushing to avoid bearing loosening which may affect machining accuracy. Steel round rods on spindle slide ways. A mechanical meter provided on the mortise width adjustment mechanism ensures high accuracy adjustment Nitrogen cylinder support top cover firmly.

The machine is equipped with a PLC control combined with easy-to-read control panel, providing maximum operational convenience. The right and left mortising mechanisms are individually controlled on the control panel. Cutter oscillation frequency range is displayed on the control panel.
The machine is equipped with two tables at the right and left side allowing two operators to use simultaneously. Table tilts 35° at the right and left side. Table is elevated by turning a handwheel.

Features :
* Two table built in the front and back of the machine provides high efficiency mortising operations.
* Pneumatic clamps provided for convenient work piece clamping
* Mortising width and depth are adjustable
* Mortising tool oscillating speed is variable
* Mortising depth is accurately controlled
* Table height is adjustable
* Mortising bit oscillating speed is variable

Sr.#   Unit J-940 (auto)
1 Max. mortise width mm 130
2 Max. mortise depth mm 50
3 Max.thickness of work piece mm 100
4 Table size (LxB) mm 420 x 320
5 Tilting of table degree 0º - 35º
6 Table stroke mm 60
7 Table vertical adjustment mm 75
8 Spindle speed rpm 9000
9 Oscillation stroke strokes /min 0 - 340
10 Spindle motor hp 2
11 Oscillation motor hp 0.5
12 Working air pressure kg/cm2 5
13 Machine dimension (LxBxH) mm 1360 x 1000 x 1410
14 Approx. net weight kg. 470
Ocsillation Mortiser Machine
Jai Panel Saw

Panel Saw

Panel Saw

Models:
J-3200.in plus (manual) | J-3200.in (manual) | J-3200 MB (manual) | J-1600 MB (manual)
Pneumatic Clamp (Accessory for panel saw) | Also available SCM Panel Saws

Precision engineering, enhanced productivity functional ergonomics & sensible economics!

Now you have an option that's equivalent to Euro-quality precision machines, with a 'Pride of India' stamp. Panel saws of maximum strength & rigidity with value added features, with our assurance of quality, services and spares.

Precision sliding table with linear bearing developed with advanced technology with multi-chamber system for maximum rigidity of the double roller carriage. Anodized alluminum rip fence with sliding system on heavy round bar for parallel cutting up to 1250mm. Fine setting mechanism allows for precise measurements for parallel cuts. Easy & fast, saw-scoring blades changing. Also entire saw unit on heavy duty cast-iron trunnion.

Scoring saw precision lever mechanism for manual adjustment controls of the scoring saw with memory reference stop. The Sturdy frame prov ides a rigid support for all cutting with telescopic cross-cut fence with alluminum guides for precise and easy positioned. Also panels to be squared and cuts at an angle up to 45° on both sides of the table. Saw unit vertical movement on precise round guides ensures smooth operation. Its closed structure guarantees high rigidity & a vibration free unit.

  Unit J-3200.in Plus J-3200.in J-3200 MB J-1600 MB
Sliding Table
Sliding Table Length mm 3200 3200 3200 1600
Sliding Table Width mm 415 360 360 316
Main Saw Unit
Max. Diameter Saw Blade mm 355 x 30 355 x 30 355 x 30 305 x 30
Saw Blade Speed rpm 3000 / 4000 / 5000 3000 / 4000 / 5000 4000 4000
Tilting of Saw Blade degree 90º - 45º (Manual) with digital read out 90º - 45º (Manual) with digital read out 90 º- 45º Manual 90 º- 45º Manual
Max. Cutting Depth at 90º mm 105 105 105 70
Max. Cutting Depth at 45º mm 75 75 74 50
Up-Down movement of saw blade   Manual Manual Manual Manual
Motor For Saw Blade hp 7.5 5 5 5(common for saw
& scoring unit)
Scoring Saw Unit
Max. Diameter Scoring Blade mm 120 x 20 120 x 20 120 x 20 120 x 20
Scoring Blade Speed   8500 8500 8000 8000
Tilting of Scoring Blade degree 90º - 45º (Manual) with digital read out 90º - 45º (Manual) with digital read out 90º - 45º Manual 90 º- 45º Manual
Up-Down movement of scoring blade   Manual Manual Manual Manual
Lateral Adjustment Scoring Blade mm ±3 ±3 ±3 ±3
Max. Depth of Cut off Scoring Blade mm 5 5 5 3
Motor For Scoring Unit hp 1 1 1 ---
Other Specification
Cutting Width / Rip Capacity mm 1250 1250 1235 835
Dimension Main Saw Table mm 610 x 1000 610 x 1000 610 x 1000 830 x 400
Dimension Extension Table mm 800 x 1000 800 x 1000 800 x 1000 830 x 600
Dimension Cross Cut Table mm 1500 x 600 1500 x 600 1270 x 650 620 x 500
Length Cross-Cut Fence mm 2000 (telescopes to 3200mm) 2000 (telescopes to 3200mm) 1860 (telescopes to 3300 mm) 1380 (telescopes to 2300mm)
Dust extraction port diameter mm 100 & 50 100 & 50 120 & 60 100 &60
Machine Dimension
( L x B x H)
mm 3400 x 3770 x 1300 3400 x 3710 x 1300 3350 x 3910 x 1300 2200 x 2700 x 1300
Approx. Net Weight kg. 800 750 650 275
Panel Saw Machines
Jai Postform Machine

Postform

Postform

Models: Postform J-2400.in (auto)

Automatic, speedier & easier yet excellent and error-free laminating of the profiled panels

Spl. Pneumatic guage : Operated by 2 cylinders for repetitive jobs setting.
Pressure Clamp : Having rubber pad, for better grip on workpiece to avoid damage.
PLC based control panel as standard feature : With a capacity of 20 progammes.

Features :
* 8 pneumatic cyclinders to apply uniform pressure on workpiece through forming rail for effective bonding of laminate.
* Ground and hard chrome plated heater bar for smooth operation and long life.
* Backstops facility provided to support long and odd shape jobs.
* Possibillity to laminate more than one small board at a time.
* Facilities for dry runs and manual runs provided for settings and trials.
* Automatic post-forming cycle with variable heating time, stop and go time & holding time, can be adjusted to profile.
* Driver motor with brakes is provided to avoid slippage of rotary motion of the heater frame.
* Mechanical drive control by limit switch.

Sr.#   Unit J-2400.in (auto)
1 Maximum length of work piece mm/feet 2440/8
2 Minimum length of work piece mm 600
3 Workpiece thickness range mm 16-105
4 Minimum work piece width mm 200
5 Maximum heating temperature ºC 200
6 Compressed air requirement hp/kg-cm² 2.0 / 7
7 Heating element kw 3
8 Electric motor - 3 phase hp 0.5
9 Machine dimensions (L x B x H) mm 3300x1460x1830
10 Approx.net weight kg 1300
Postform Machines
Jai Spindle Molder

Spindle Molder

Spindle Molder

Models: Spindle Moulder J-3400.in

Shape-up to the trends, mould your vision and upgrade to high-quality moulder

1300mm Sliding table for easy functioning. The hard anodized 1300mm alluminum extrusion sliding table is precision machined & features a 315mm wide table.
Clamping for tenoning A mitre fence with heavy duty wood clamp for tenoning and an alluminium extruded adjustable side reference fence.
Routing facility Spindle can be replaced with collet for routing work.

Features :
* A side reference of extruded alluminum which is adjustable.
* Clamping for tenoning work.
* Ground & electronically balanced spindle for vibration free operation.
* Easy and convenient system for locking of spindle shaft.
* Spindle driven by motors through V - belts and are housed in sealed bearings, thus ensuring minimum maintenance.
* 3 - spindle speeds 5000 / 7000 / 9000 RPM for selection depending on tool diameter.
* Dust chute is provided on fence assembly for dust evacuation.

Sr.#   Unit J-3400.in
1 Fix table size mm 865 x 548
2 Sliding table length mm 1300
3 Sliding table width mm 315
4 Spindle diameter mm 30
5 Up / Down movement of spindle mm 100
6 Arbour tilt degree 45º
7 Spindle speed rpm 5000 / 7000 / 9000
8 Max. moulding block width mm 100
9 Dust extraction port diameter mm 100
10 Electric motor-3 phase hp 3
11 Machine dimensions (LxBxH) mm 1550 x 1200 x 1200
12 Approx.net weight kg 400
Spindle Molding Machine
Jai Tenoners

Tenoners

Tenoners

Models:
Round End Tenoner J-941 (auto) | Dovetail Tenoner J-8 M (manual) | J-16 M (manual)

Quickly process male and female tenons simultaneously!

Various tenon axis angles : It can be changed at horizontal, vertical and 45° by turning the positioning disk. A mechanical meter is provided for accuracy and adjustment of tenon sizes. The double table design enhances the productivity @ 12 pieces per minute.

Features :
* Tenoning width & depth is adjustable within specified limits.
* 2 speed to control for forward and backward speed.
* Variable speed suitable for cutting softwood & hardwood.
* The machine is furnished with solid Tungsten Carbide Tipped cutter.
* Pneumatic operated table for longitudinal travel.
* The movable table saves time.
* Tilting table with a miter gauge for cutting bevel tenons.
* The tenoning axis can be horizontal, vertical or 45° by changing the positioning disc.
* Digital mechanical meters is provided for adjustment of tenoning size.

  Unit J-941 (auto) J-8 M (manual) J-16 M (manual)
Max. tenon width mm 115 + 2R    
Tenon depth mm 10 - 45    
Table tilt -Upward degree 0º - 15º    
Table tilt -Downward degree 0º - 30º    
Table tilt -Side degree 0º - 20º    
Spindle speed rpm 6000 6500 6500
Spindle motor hp 5 2 2
Cutter cycle motor hp 1    
Production rate pcs./min 12    
Machine dimension (LxBxH) mm 1660 x 1150 x 1380 860 x 710 x 1270 1066 x 710 x 1270
Approx. net weight kg 1100 350 450
Number of tools mm   8 16
Work piece thickness mm   10 - 25 10 - 25
Max. work piece width mm   205 410
Tenoners Machines
Jai Trimmers

Trimmers

Trimmers

Models: Edge Trimmer J-3003.in (manual) | Profile Trimmer J-3004 (manual)

The master-stroke of finishing the edging of the laminates, made easy & productive

This unique machine is a complement machine to an Edge Bander, and it is designed to trim and buff both upper and lower edges on straight panels and then pneumatically cut to give a sized and smooth banding on the edges of the straight panel. The machine is also suitable for radius trimming when equipped with radius tools. The versatile nature of the machine allows differential trimming and/or buffing to be carried out either on top or bottom face of the panel or on the both panel faces.

Additional work table for end-cutting of edges with hylum surface, makes an operator's functioning easy. The spindle mechanism along with the trimming cutters and buffing wheels are housed in an elegantly designed cover having a transparent front end.

The control panel has various options and is user-friendly to operate the machine depending on the customer's requirement. In case the buffing is not required or only the top edge has to be trimmed and buffed, the various control buttons on the panel can be used for the operating options. A pneumatic cutter for cutting excessive band length after trimming & buffing

The trimming spindles can be adjusted in height (vertically) whereas the buffing spindle can be adjusted in height as well as laterally. This ability to adjust the spindles in vertical direction enables the setting of the cutters and buffing wheel with respect to the working thickness of the work piece. The horizontal adjustment is provided on the spindle of buffing wheel, which helps in adjusting the cutting plane of buffing wheel, so that the buffing wheel can be adjusted to give maximum operating life. This setting ensures the trimming and buffing of top and bottom edge of banding strip in one pass on straight panels.

  Unit J-3003.in (manual)
Main Table Size ( L x B) mm 1200 x 730
Trimming Unit
Work piece thickness range mm 10 - 38
Maximum trimming thickness mm 3
Maximum Diameter of Cutter mm 75
Spindle Speed rpm 12,000
Lateral movement of upper cutter mm 3
Total Power hp 0.33 x 2
Buffing Unit
Work piece Thickness Range mm 10 - 38
Maximum Diameter of buffing wheel mm 200
Maximum width of buffing wheel mm 25
Lateral movement of spindle

mm

20
Spindle Speed rpm 1400
Total Power hp 0.5 x 2
End Cutting Unit
Table Size mm 500 x 550
Maximum cutting thickness mm 3
Maximum width of work piece mm 10 - 70
Compressed air requirement hp/kg/cm2 0.5 / 7.0
Other Specifications
Diameter of dust extraction port mm 100
Machine dimensions (L x B x H) mm 1670 x 800 x 1350
Approx. net weight kg. 350
Trimming Machines
Jai Vacuum Mambrane Press

Vacuum Mambrane Press

Vacuum Mambrane Press

Models:
Vacuum Membrane Press J-1100 | J-1102

Vacuum-Lamination the mark of quality on panel-jobs, at high-production rate

Beautifying the laminated panel!!

Used for applying a uniform lamination of PVC, Decorative papers and Veneer till 0 .4mm on top surface & borders on flat & designed work piece having smooth shape. Centralized control panel for controls and display.

Features :
* Vacuum abnormity wrapping technology.
* Various models available having single table or double table construction.
* Lamination on one side of MDF & Solid Wood.
* Silicon membrane offered for veneer application.
* Short pressing cycles.

  Unit J - 1100 J - 1102
No. of working tables nos. 1 2
Work table size ( L x B) mm 2300 x 1100 2300 x 1100
Maximum height of work piece mm 50 50
Total power kw 10 10
Vacuum mpa -0.1 -0.1
Approx. overall machine dimension
(L x B x H)
mm 5500 x 1450 x 1400 7600 x 1450 x 1400
Approx.net weight kg. 1500 2000
Vacuum Mambrane Press Machines